Therm-Cast Corporation

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Bristol, WI  |  262-857-7822

Therm-Cast Corporation is a leading provider of small aluminum and zinc die castings, catering to clients in Bristol, Wisconsin. With a strong focus on customer satisfaction, the company offers a comprehensive range of products, services, and capabilities to meet the unique needs of its diverse clientele.

At Therm-Cast, their primary expertise lies in the manufacturing of small aluminum and zinc die castings. These castings are meticulously crafted using state-of-the-art equipment and advanced techniques, ensuring exceptional quality, durability, and dimensional accuracy. The company's skilled engineers and technicians work closely with clients, leveraging their expertise to develop precise designs that align with specific requirements.

In addition to die casting, Therm-Cast provides comprehensive on-site finishing services to guarantee the highest standards of quality. Their skilled team offers a range of surface treatments, including polishing, painting, powder coating, and anodizing, as well as secondary operations such as drilling, tapping, and machining. By offering these services in-house, Therm-Cast ensures better control over the entire production process and maintains strict quality control measures.

Therm-Cast's capabilities are further enhanced by their cutting-edge equipment and machinery. With a focus on precision and efficiency, the company utilizes state-of-the-art technology to produce complex and intricate die casting designs. Their skilled workforce, consisting of engineers, technicians, and craftsmen, undergoes continuous training to stay updated with the latest industry advancements and deliver superior results consistently.

As a testament to their commitment to quality, Therm-Cast's quality systems are ISO 9002 registered. This certification reflects their dedication to providing products and services that meet or exceed customer expectations. Throughout the manufacturing process, Therm-Cast adheres to strict quality control measures, ensuring the integrity and reliability of their die castings.

Moreover, Therm-Cast offers a high degree of customization and flexibility to meet the unique requirements of their clients. From the initial design phase to production, the company collaborates closely with customers, accommodating specific needs and incorporating any modifications or enhancements requested.

Die Castings Power Pages

Aluminum Casting

Aluminum Casting

Aluminum casting is a method for producing high tolerance and high quality parts by inserting molten aluminum into a precisely designed and precision engineered die, mold, or form. It is an efficient process for the production of complex, intricate, detailed parts that exactly match the specifications of the original design...

Die Casting

Die Casting

Die casting is a high pressure metal casting process that forces molten metal into a mold. It produces dimensionally accurate precision metal parts that have a flawless smooth finish...

Types of Casting Processes

Casting Foundry

The casting process is an ancient art that goes back several thousand years to the beginning of written history. The archeological record has finds that document the use of the casting process over 6000 years ago around...

Zinc Die Casting

Zinc Die Casting Dies

Zinc die casting is a casting process where molten zinc is injected into a die cavity made of steel that has the shape, size, and dimensions of the part or component being produced. The finished cast zinc product has all the...

Investment Casting

Investment Casting

Investment casting is a metal working process that uses a ceramic shell built over a wax pattern to produce parts with extraordinarily uniform and smooth surfaces. The wax pattern is produced from an aluminum die.The final products of investment casting are without parting lines, mold half marks, or other deformities...

Lost Wax Casting

Lost Wax Casting

Lost wax casting is a casting process that uses a wax pattern to create a ceramic mold for creating a part or product design. It has been known over the years as lost wax or precision casting due to its accuracy in recreating parts with precise tolerances...

Iron Castings

Iron Castings

An iron casting is a hard product obtained from combining iron with carbon. This can be readily cast in a mold, and it contains a higher proportion of carbon compared to steel. The proportion typically ranges from 2 to 4.3 percent...


Forged Part

Forging is a metal working process that manipulates, shapes, deforms, and compresses metal to achieve a desired form, configuration, or appearance outlined by a metal processing design or diagram. Depending on the type of metal and the requirements of the design...

Open vs Closed Die Forging

Applications of Closed Die Forging

In this article, there are key terms that are typically used with open and closed die forging and it is necessary to understand their meaning. Forging is a process in manufacturing that involves pressing, hammering, or...

Castings & Forgings

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