The Federal Group

The Federal GroupRequest A Quote

Southfield, MI

The Federal Group is a leading provider of custom manufacturing solutions, including die casting, machining, and assembly services. The company is headquartered in Southfield, Michigan. With over 30 years of experience, The Federal Group has established a reputation for delivering high-quality products and exceptional service to its customers.

The company's die casting services include aluminum and zinc die casting, as well as secondary operations such as machining, finishing, and assembly. The Federal Group has a range of state-of-the-art die casting equipment that allows them to produce parts ranging from small precision components to large automotive parts. The company's team of experienced engineers works closely with customers to ensure that all parts meet their exact specifications and quality requirements.

The Federal Group uses only the highest quality aluminum and zinc alloys to manufacture its parts. The company's aluminum alloys include A380, A413, and A360, while its zinc alloys include Zamak 3 and Zamak 5. These alloys offer exceptional strength, durability, and corrosion resistance, making them ideal for use in a variety of industries, including automotive, aerospace, consumer goods, and telecommunications.

In addition to its die casting capabilities, The Federal Group also offers a range of value-added services. These services include tool and die manufacturing, engineering support, machining, finishing, and assembly. The company's team of experienced engineers and technicians work closely with customers to develop customized solutions that meet their specific needs, from initial design concepts to final production.

The Federal Group is committed to quality and continuous improvement. The company has a comprehensive quality management system that ensures that all parts are manufactured to the highest standards of quality and reliability. The company's quality system includes regular inspections, testing, and analysis to ensure that all parts meet customer specifications and quality requirements.

The Federal Group is also committed to sustainability. The company has implemented a number of environmentally friendly practices, including recycling and waste reduction programs, energy-efficient lighting, and a focus on renewable energy sources.

Overall, The Federal Group is a trusted partner for customers seeking high-quality die castings and custom manufacturing solutions. With their advanced equipment, engineering expertise, commitment to quality and sustainability, and value-added services, The Federal Group is well-positioned to meet the needs of a wide range of industries and customers.

Die Castings Power Pages

Aluminum Casting

Aluminum Casting

Aluminum casting is a method for producing high tolerance and high quality parts by inserting molten aluminum into a precisely designed and precision engineered die, mold, or form. It is an efficient process for the production of complex, intricate, detailed parts that exactly match the specifications of the original design...

Die Casting

Die Casting

Die casting is a high pressure metal casting process that forces molten metal into a mold. It produces dimensionally accurate precision metal parts that have a flawless smooth finish...

Types of Casting Processes

Casting Foundry

The casting process is an ancient art that goes back several thousand years to the beginning of written history. The archeological record has finds that document the use of the casting process over 6000 years ago around...

Zinc Die Casting

Zinc Die Casting Dies

Zinc die casting is a casting process where molten zinc is injected into a die cavity made of steel that has the shape, size, and dimensions of the part or component being produced. The finished cast zinc product has all the...

Investment Casting

Investment Casting

Investment casting is a metal working process that uses a ceramic shell built over a wax pattern to produce parts with extraordinarily uniform and smooth surfaces. The wax pattern is produced from an aluminum die.The final products of investment casting are without parting lines, mold half marks, or other deformities...

Lost Wax Casting

Lost Wax Casting

Lost wax casting is a casting process that uses a wax pattern to create a ceramic mold for creating a part or product design. It has been known over the years as lost wax or precision casting due to its accuracy in recreating parts with precise tolerances...

Iron Castings

Iron Castings

An iron casting is a hard product obtained from combining iron with carbon. This can be readily cast in a mold, and it contains a higher proportion of carbon compared to steel. The proportion typically ranges from 2 to 4.3 percent...


Forged Part

Forging is a metal working process that manipulates, shapes, deforms, and compresses metal to achieve a desired form, configuration, or appearance outlined by a metal processing design or diagram. Depending on the type of metal and the requirements of the design...

Open vs Closed Die Forging

Applications of Closed Die Forging

In this article, there are key terms that are typically used with open and closed die forging and it is necessary to understand their meaning. Forging is a process in manufacturing that involves pressing, hammering, or...

Castings & Forgings

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