Rheocast Company

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Germantown, WI

Rheocast Company, located in Germantown, Wisconsin, has been a trusted provider of top-of-the-line high-pressure die castings since its establishment in 1977. With decades of experience, we have become a leading name in the industry, catering to a diverse range of sectors including automotive, decorative, panic hardware, industrial, agricultural, plumbing hardware, and many more.

At Rheocast Company, we prioritize delivering exceptional quality products and services to our valued customers. As an ISO 9001:2008 certified company, we adhere to rigorous quality standards, ensuring that every product we manufacture meets or exceeds industry requirements. This certification guarantees our commitment to consistently providing high-quality castings and excellent customer satisfaction.

We specialize in high-pressure die castings, leveraging state-of-the-art technology and advanced manufacturing processes to produce a wide range of precision components. Our products are designed to meet the specific needs of various industries, offering durability, reliability, and superior performance.

For the automotive sector, we supply high-quality die castings for applications such as engine components, transmission parts, chassis components, and more. Our castings meet stringent industry standards and contribute to the overall performance and safety of vehicles.

In the decorative industry, our expertise extends to creating intricate and visually appealing castings for architectural, interior design, and other decorative applications. These castings enhance the aesthetic appeal of various products and structures, adding a touch of elegance and sophistication.

We also specialize in panic hardware castings, manufacturing components such as door handles, push bars, and other essential elements. Our panic hardware castings comply with safety regulations and provide reliable emergency exit solutions in public and commercial buildings.

With our extensive experience, commitment to quality, and diverse product portfolio, Rheocast Company is well-equipped to serve as a trusted partner for all high-pressure die casting needs. Our dedicated team of professionals strives for excellence in every aspect of our operations, ensuring that we consistently deliver superior products and services to our valued customers.

Die Castings Power Pages

Aluminum Casting

Aluminum Casting

Aluminum casting is a method for producing high tolerance and high quality parts by inserting molten aluminum into a precisely designed and precision engineered die, mold, or form. It is an efficient process for the production of complex, intricate, detailed parts that exactly match the specifications of the original design...

Die Casting

Die Casting

Die casting is a high pressure metal casting process that forces molten metal into a mold. It produces dimensionally accurate precision metal parts that have a flawless smooth finish...

Types of Casting Processes

Casting Foundry

The casting process is an ancient art that goes back several thousand years to the beginning of written history. The archeological record has finds that document the use of the casting process over 6000 years ago around...

Zinc Die Casting

Zinc Die Casting Dies

Zinc die casting is a casting process where molten zinc is injected into a die cavity made of steel that has the shape, size, and dimensions of the part or component being produced. The finished cast zinc product has all the...

Investment Casting

Investment Casting

Investment casting is a metal working process that uses a ceramic shell built over a wax pattern to produce parts with extraordinarily uniform and smooth surfaces. The wax pattern is produced from an aluminum die.The final products of investment casting are without parting lines, mold half marks, or other deformities...

Lost Wax Casting

Lost Wax Casting

Lost wax casting is a casting process that uses a wax pattern to create a ceramic mold for creating a part or product design. It has been known over the years as lost wax or precision casting due to its accuracy in recreating parts with precise tolerances...

Iron Castings

Iron Castings

An iron casting is a hard product obtained from combining iron with carbon. This can be readily cast in a mold, and it contains a higher proportion of carbon compared to steel. The proportion typically ranges from 2 to 4.3 percent...


Forged Part

Forging is a metal working process that manipulates, shapes, deforms, and compresses metal to achieve a desired form, configuration, or appearance outlined by a metal processing design or diagram. Depending on the type of metal and the requirements of the design...

Open vs Closed Die Forging

Applications of Closed Die Forging

In this article, there are key terms that are typically used with open and closed die forging and it is necessary to understand their meaning. Forging is a process in manufacturing that involves pressing, hammering, or...

Castings & Forgings

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